Simulation Study on Thermo-Mechanical Controlled Process of 800 MPa-Grade Steel for Hydropower Penstocks
نویسندگان
چکیده
The thermo-mechanical controlled process (TMCP) of 800-MPa-grade non-quenched tempered steel used for penstocks was simulated on a Gleeble-3500 thermo-mechanical simulator. The effect of the finish cooling temperature (FCT) which ranged from 350–550 ◦C on the microstructure and mechanical properties was studied. The microstructure of TMCP specimens is primarily composed of lath bainite (LB) and granular bainite (GB). The decreased FCT can induce the increase of LB and the decrease of GB in the volume fraction, and the decrease in the amount and the size of Martensite/Austenite (M/A) constituents with a more dispersive distribution. The LB has higher strength and hardness than GB, and the GB with fine and dispersive M/A constituents has excellent impact toughness. The minimum values of the yield strength, tensile strength and hardness, and the maximum value of the impact absorbed energy are obtained for the FCT of 450 ◦C. For the FCT over 450 ◦C, the yield strength, tensile strength and hardness are increased slightly, but the impact absorbed energy is rapidly decreased, which is mainly attributed to the formation of block M/A constituents. When the FCT is around 400 ◦C, the optimal combination of yield strength and impact toughness is obtained, which meets the technical requirements of 800-MPa-grade hydropower penstock steel.
منابع مشابه
The Effect of Controlled Thermo Mechanical Processing on the Properties of a High Strength Steel
In this paper, an ultra low carbon High Strength Low Alloy Grade Steel was subjected to a two-step forging process and this was followed by different post cooling methods. The highest strength was obtained at a faster cooling rate due to the highly dislocated acicular ferrite structure with the fine precipitation of microalloying carbides and carbonitrides. At a slow cooling rate, the strength ...
متن کاملThe Effects of Nitrogen Addition on the Production of Ultrafine/Nano Grained AISI 201L Stainless Steel by Advanced Thermo-mechanical Process
In this study, the effects of nitrogen addition on the production of ultrafine/nano grained AISI 201L stainless steel by advanced thermo-mechanical process were investigated. Cast samples were first homogenized at 1200 °C for 4 h, hot-rolled at 1100 °C and finally, solution-annealed at 1150 °C for 2.5 h. Unidirectional and cross multipass cold rolling at 25 °C was carried out to 90% reduction i...
متن کاملStudy on Static Recrystallization Process in Duplex Stainless Steel 2205
Steel 2205 is one of the most famous duplex stainless steels. The microstructure of this steel composed of ferrite and austenite in similar amount. Therefore, in order to improve mechanical properties through microstructure, thermo mechanical processes such as controlled hot rolling and forging should be applied. It is not possible to employ the usual heat treatment. It shows the importance of ...
متن کاملThermo-Elastic-Plastic Analysis of Plate Forming Process by Flame Bending Method
Flame bending process is one of the forming processes of steel plates. During this process, plate is formed with heating by gas torch flame followed by controlled cooling along specified paths. Considering simple tools used in the process, it is a popular and economical forming method. At present, this process is manually done on the basis of skilled technician’s experience. Experimental and ...
متن کاملAn Investigation on Mechanical Properties of Ultrafine Grained 316 Stainless Steel by Thermomechanical Treatment
In this paper, an advanced thermo-mechanical treatment was conducted on AISI 316 austenitic stainless steel. At first, three samples were rolled at the ambient temperature, the temperature of -20 ºC (dry ice and ethanol) and -196 ºC (liquid nitrogen). Then, the samples were annealed at 800 ºC in the time range of 1 to 15 minutes. In each step, the microhardness values of the samples were measur...
متن کامل